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The FA20 engine is known for its potential and tuning capabilities. One of the most effective upgrades for this engine is the Garrett Turbo Kit, which can significantly increase horsepower and performance. In this article, we will provide a detailed, step-by-step guide to installing the FA20 Garrett Turbo Kit, taking your vehicle from stock to over 400 horsepower.
Tools and Materials Needed
- Garrett Turbo Kit
- Basic hand tools (sockets, wrenches, etc.)
- Torque wrench
- Oil catch can
- New gaskets and seals
- Intercooler piping
- Boost controller
- ECU tuning software
Preparation for Installation
Before starting the installation, it is crucial to prepare your workspace and gather all necessary tools and materials. Make sure to work in a well-ventilated area and have safety equipment on hand, such as gloves and goggles.
1. Disconnect the Battery
Begin by disconnecting the negative terminal of the battery to prevent any electrical shorts during the installation process.
2. Remove the Stock Components
Next, you will need to remove the stock components that will be replaced by the turbo kit. This includes:
- Intake manifold
- Exhaust manifold
- Stock turbocharger (if applicable)
- Intercooler
- Stock piping
Installing the Garrett Turbo Kit
With the stock components removed, you can now begin the installation of the Garrett Turbo Kit. Follow these steps closely for the best results.
1. Install the Turbocharger
Start by mounting the Garrett turbocharger onto the exhaust manifold. Make sure to use new gaskets to ensure a proper seal and prevent exhaust leaks.
2. Connect the Intercooler
Next, install the intercooler and connect the piping. Ensure that all connections are tight and secure to prevent boost leaks.
3. Install the Intake System
Once the intercooler is in place, install the new intake system that comes with the turbo kit. This will help optimize airflow to the turbocharger.
4. Set Up the Oil Lines
Connect the oil feed and return lines to the turbocharger. Ensure that there are no kinks in the lines and that they are securely fastened.
5. Install the Boost Controller
Install the boost controller according to the manufacturer’s instructions. This will allow you to manage the boost levels effectively.
Finalizing the Installation
After all components are installed, it is time to finalize the installation. Follow these steps to ensure everything is in order.
1. Double-Check All Connections
Go through all the connections and fittings to ensure they are tight and secure. This includes checking:
- Turbocharger mounting bolts
- Intercooler piping clamps
- Oil line connections
- Intake system connections
2. Reconnect the Battery
Reconnect the negative terminal of the battery and ensure that it is secure. This will allow you to power the vehicle for testing.
3. ECU Tuning
Before starting the engine, it is essential to tune the ECU for the new turbo setup. Use the appropriate tuning software to adjust the fuel maps and boost levels for optimal performance.
Testing the Installation
Once everything is installed and tuned, it’s time to test the vehicle. Follow these steps to ensure your installation is successful.
1. Start the Engine
Start the engine and listen for any unusual noises. Ensure that the turbocharger is functioning correctly and that there are no leaks.
2. Check for Boost
Monitor the boost levels while driving. Ensure that the boost controller is functioning correctly and that the vehicle is achieving the desired horsepower.
3. Road Test
Take the vehicle for a test drive to ensure everything is working as expected. Pay attention to the vehicle’s performance and responsiveness.
Conclusion
Installing the FA20 Garrett Turbo Kit can transform your vehicle’s performance, pushing it to over 400 horsepower. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of enhanced power and performance. Always remember to drive responsibly and consider the necessary modifications for your vehicle’s safety and reliability.