Table of Contents
The Forge Motorsport Air to Water Intercooler is a popular upgrade for Subaru WRX enthusiasts looking to enhance their vehicle’s performance. This guide provides a step-by-step installation process to help you successfully install this intercooler.
Tools and Materials Needed
- Forge Motorsport Air to Water Intercooler Kit
- Socket set
- Screwdrivers (flathead and Phillips)
- Torque wrench
- Hoses and clamps (included in the kit)
- Coolant (for the water system)
- Safety glasses
- Gloves
Preparation
Before starting the installation, ensure your Subaru WRX is parked on a flat surface and the engine is cool. Gather all necessary tools and materials. It’s advisable to work in a well-ventilated area.
Step 1: Remove the Front Bumper
To access the intercooler, you will need to remove the front bumper. Start by unscrewing the screws and bolts that secure the bumper to the vehicle. Make sure to disconnect any electrical connectors for fog lights or sensors.
Step 2: Remove the Stock Intercooler
Once the bumper is off, locate the stock intercooler. Disconnect the hoses connected to the stock intercooler and remove any mounting bolts. Carefully lift the intercooler out of its place.
Step 3: Install the Forge Motorsport Intercooler
Position the Forge Motorsport Air to Water Intercooler in the same location as the stock intercooler. Secure it using the mounting bolts provided in the kit. Ensure it is firmly in place before proceeding.
Step 4: Connect the Hoses
Attach the hoses that come with the Forge kit to the intercooler. Make sure they fit snugly and use the provided clamps to secure them. Double-check that there are no leaks in the connections.
Step 5: Set Up the Water System
The Forge Air to Water Intercooler requires a water system to function. Connect the water lines as per the instructions provided in the kit. Fill the system with coolant, ensuring there are no air pockets.
Step 6: Reinstall the Front Bumper
After ensuring that the intercooler and water system are properly installed, carefully reinstall the front bumper. Reconnect any electrical connectors that were previously disconnected and secure the bumper with screws and bolts.
Step 7: Check for Leaks and Test Drive
Before taking your Subaru WRX for a test drive, check all connections for leaks. Start the engine and let it idle for a few minutes while monitoring the system. Once satisfied, take the vehicle for a short drive to ensure everything is functioning properly.
Conclusion
The installation of the Forge Motorsport Air to Water Intercooler can significantly improve your Subaru WRX’s performance. By following these steps, you can ensure a successful installation. Always remember to perform regular checks and maintenance on your intercooler system for optimal performance.