Step-by-step Installation of the Hks Gt2835r on an Sr20det

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The HKS GT2835R turbocharger is a popular upgrade for the SR20DET engine, known for its performance and reliability. In this article, we will go through a detailed step-by-step installation process to help you successfully install the HKS GT2835R on your SR20DET.

Preparation

Before starting the installation, gather all necessary tools and parts. Proper preparation ensures a smooth installation process.

  • HKS GT2835R turbocharger
  • SR20DET engine
  • Turbo manifold
  • Oil feed and drain lines
  • Coolant lines
  • Gaskets
  • Wrenches and sockets
  • Torque wrench
  • Silicone sealant
  • Safety glasses and gloves

Step 1: Remove the Old Turbocharger

Begin by removing the existing turbocharger from the SR20DET engine. Follow these steps:

  • Disconnect the battery.
  • Remove the intake piping connected to the turbo.
  • Disconnect the oil feed and drain lines.
  • Remove the coolant lines attached to the turbo.
  • Unbolt the turbo from the manifold.
  • Carefully remove the old turbocharger.

Step 2: Prepare the New Turbocharger

Before installing the HKS GT2835R, ensure it is ready for installation. This includes:

  • Inspecting the turbo for any damage.
  • Ensuring all necessary gaskets are available.
  • Applying silicone sealant to the mating surfaces.

Step 3: Install the HKS GT2835R Turbocharger

Now it’s time to install the new turbocharger. Follow these steps carefully:

  • Position the HKS GT2835R onto the turbo manifold.
  • Secure the turbo using the appropriate bolts.
  • Torque the bolts to the manufacturer’s specifications.
  • Reconnect the oil feed and drain lines.
  • Attach the coolant lines to the turbo.

Step 4: Reconnect the Intake and Exhaust

With the turbo in place, reconnect the intake and exhaust systems:

  • Reattach the intake piping to the turbo.
  • Ensure all clamps are secure.
  • Check for any leaks in the system.

Step 5: Final Checks

Before starting the engine, perform the following final checks:

  • Verify that all connections are tight.
  • Check oil and coolant levels.
  • Ensure there are no tools left in the engine bay.

Step 6: Start the Engine

It’s time to start the engine and test your installation:

  • Reconnect the battery.
  • Start the engine and let it idle.
  • Monitor for any unusual sounds or leaks.
  • Check boost levels with a gauge.

Conclusion

Installing the HKS GT2835R on an SR20DET can significantly enhance performance. By following these steps carefully, you can ensure a successful installation and enjoy the benefits of your upgraded turbocharger.