Table of Contents
The Milltek Sport Cat-back Exhaust system is a popular choice among car enthusiasts looking to enhance their vehicle’s performance and sound. This article will guide you through the step-by-step installation process to ensure you get the most out of your exhaust system.
Tools and Materials Needed
- Milltek Sport Cat-back Exhaust Kit
- Socket set
- Wrench set
- Jack and jack stands
- Rubber mallet
- Exhaust hanger removal tool
- Safety glasses
- Gloves
Preparation
Before starting the installation, ensure your car is parked on a flat surface and the engine is cool. Gather all the tools and materials listed above to make the process smoother.
Step 1: Lift the Vehicle
Using a jack, lift the rear of the vehicle and secure it with jack stands. This will provide you with enough space to work comfortably under the car.
Step 2: Remove the Stock Exhaust
Begin by locating the stock exhaust system. Use a socket set to unbolt the exhaust from the catalytic converter and the hangers. Be cautious as the exhaust may still be hot if the vehicle was recently driven.
- Loosen the bolts connecting the exhaust to the catalytic converter.
- Remove the exhaust hangers using the exhaust hanger removal tool.
- Carefully take off the stock exhaust system.
Step 3: Prepare the Milltek Exhaust
Unbox the Milltek Sport Cat-back Exhaust and lay out all the components. Check for any damages and ensure all parts are included as per the instruction manual.
Step 4: Install the Milltek Exhaust
Begin installing the Milltek exhaust by first attaching the mid-pipes to the catalytic converter. Make sure the connection is secure but do not fully tighten the bolts yet.
- Align the mid-pipes with the catalytic converter.
- Insert and hand-tighten the bolts.
- Move to the rear section of the exhaust and attach it to the mid-pipes.
Step 5: Secure the Exhaust System
Once all sections of the Milltek exhaust are connected, go back and tighten all the bolts securely. Ensure that the exhaust is properly aligned and does not touch any other components of the vehicle.
Step 6: Reinstall Exhaust Hangers
Using the rubber mallet, gently tap the exhaust hangers back into place. This will help secure the exhaust system and prevent any vibrations while driving.
Step 7: Lower the Vehicle
Carefully remove the jack stands and lower the vehicle back to the ground. Ensure everything is secure and there are no loose parts.
Step 8: Test the Exhaust System
Start the engine and listen for any unusual sounds. Check for leaks around the connections. If everything sounds good, take the vehicle for a short drive to ensure the exhaust functions properly.
Conclusion
Installing the Milltek Sport Cat-back Exhaust can significantly enhance your vehicle’s performance and sound. By following these steps, you can ensure a successful installation and enjoy the benefits of your new exhaust system.