Step-by-step Installation of the Mitsubishi Td04 Turbo on an Evo X

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The Mitsubishi EVO X is known for its impressive performance and tuning potential. One of the most effective upgrades for enhancing its power is the installation of the Mitsubishi TD04 turbo. This article will provide a step-by-step guide on how to install this turbocharger, ensuring you can maximize your EVO X’s performance.

Tools and Materials Needed

  • Mitsubishi TD04 Turbocharger
  • Turbocharger installation kit
  • Socket set
  • Wrenches
  • Torque wrench
  • Intercooler piping
  • Vacuum lines
  • Oil feed line
  • Oil return line
  • Gaskets
  • Coolant hoses
  • Safety glasses

Preparation Steps

Before starting the installation, it’s crucial to prepare the vehicle and workspace. Follow these preparation steps:

  • Ensure the vehicle is on a level surface.
  • Disconnect the battery to prevent electrical issues.
  • Remove any components obstructing access to the turbo.
  • Drain the coolant and oil to prevent spillage during installation.

Removing the Stock Turbocharger

To install the TD04 turbo, you must first remove the stock turbocharger. Follow these steps:

  • Remove the intake manifold to access the turbo.
  • Disconnect the oil feed and return lines from the stock turbo.
  • Remove the coolant lines connected to the turbo.
  • Unbolt the stock turbo from the exhaust manifold.
  • Carefully lift the stock turbo out of the engine bay.

Installing the Mitsubishi TD04 Turbo

With the stock turbo removed, you can now install the Mitsubishi TD04 turbo. Follow these steps:

  • Position the TD04 turbo onto the exhaust manifold.
  • Secure the turbo with the appropriate bolts, ensuring they are torqued to specification.
  • Connect the oil feed line to the TD04 turbo.
  • Attach the oil return line, ensuring a tight fit to prevent leaks.
  • Reconnect the coolant lines to the turbo.

Connecting Intercooler and Piping

Next, you will need to connect the intercooler and associated piping to the TD04 turbo:

  • Install the new intercooler piping that fits the TD04 turbo.
  • Secure all clamps and connections to prevent boost leaks.
  • Ensure that the intake system is properly connected to the turbo.

Final Steps and Testing

After the turbo and piping are installed, follow these final steps:

  • Reconnect the battery.
  • Fill the engine with fresh oil and coolant.
  • Start the engine and let it idle, checking for any leaks.
  • Take the vehicle for a test drive, monitoring boost levels and engine performance.

Troubleshooting Common Issues

If you encounter any issues during or after installation, consider the following troubleshooting tips:

  • Check for leaks in oil and coolant lines.
  • Ensure all connections are tight and secure.
  • Monitor boost levels to ensure the turbo is functioning properly.
  • Inspect the intercooler for blockages or damage.

Conclusion

The installation of the Mitsubishi TD04 turbo on an EVO X can significantly enhance performance when done correctly. By following these detailed steps, you can ensure a smooth installation process and enjoy the benefits of increased power and efficiency.