Table of Contents
The Mitsubishi TD04HL-16T turbocharger is a popular upgrade for the SR20DET engine, providing reliable performance and increased horsepower. This guide will walk you through the step-by-step installation process, ensuring you can enjoy the benefits of this turbocharger.
Tools and Materials Needed
- Mitsubishi TD04HL-16T turbocharger
- SR20DET engine
- Turbocharger installation kit
- Socket set
- Torque wrench
- Wrenches
- Oil feed line
- Oil drain line
- Intercooler piping
- Silicone couplers
- Clamps
- Gaskets
- Coolant lines
Preparation
Before starting the installation, ensure that your workspace is clean and organized. Gather all necessary tools and materials. It is also recommended to disconnect the battery to avoid any electrical issues during installation.
Step 1: Remove the Existing Turbocharger
Begin by removing the existing turbocharger from the SR20DET engine. Follow these sub-steps:
- Disconnect the oil feed and drain lines.
- Unbolt the turbocharger from the exhaust manifold.
- Remove the intercooler piping connected to the turbo.
- Carefully detach any coolant lines attached to the turbo.
- Remove the turbocharger from the engine bay.
Step 2: Prepare the Mitsubishi TD04HL-16T
Before installation, prepare the Mitsubishi TD04HL-16T turbocharger:
- Inspect the turbocharger for any damage or wear.
- Ensure the oil feed and drain ports are clean.
- Install new gaskets on the turbocharger.
Step 3: Install the TD04HL-16T Turbocharger
With the turbocharger prepared, you can now install it onto the SR20DET engine:
- Position the TD04HL-16T turbocharger onto the exhaust manifold.
- Secure the turbocharger using the appropriate bolts and a torque wrench.
- Reconnect the oil feed line, ensuring it is tight and leak-free.
- Attach the oil drain line, making sure it is positioned correctly.
- Connect the coolant lines to the turbocharger.
Step 4: Install the Intercooler Piping
Next, you will need to install the intercooler piping:
- Attach the intake side of the intercooler piping to the turbocharger.
- Secure the piping with silicone couplers and clamps.
- Connect the outlet side of the intercooler to the intake manifold.
Step 5: Final Checks and Testing
After the installation is complete, perform the following final checks:
- Double-check all connections for tightness.
- Ensure there are no leaks in the oil or coolant lines.
- Reconnect the battery.
- Start the engine and let it idle for a few minutes.
- Monitor for any abnormal sounds or leaks.
Conclusion
Installing the Mitsubishi TD04HL-16T turbocharger on the SR20DET engine can significantly enhance performance and reliability. By following these steps carefully, you can ensure a successful installation and enjoy the benefits of your upgraded turbocharger.