Step-by-step Installation of the Turboxs 2.5-inch Intercooler on Your Wrx

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The TurboXS 2.5-inch intercooler is a popular upgrade for Subaru WRX enthusiasts looking to enhance their vehicle’s performance. This guide will provide a detailed, step-by-step installation process to help you successfully install the intercooler on your WRX.

Tools and Materials Needed

  • TurboXS 2.5-inch intercooler kit
  • Socket set (10mm, 12mm, and 14mm sockets)
  • Ratchet and extensions
  • Torque wrench
  • Flathead screwdriver
  • Phillips screwdriver
  • Hose clamps
  • Silicone couplers
  • Intercooler mounting brackets
  • Safety glasses
  • Gloves

Preparation

Before starting the installation, ensure that your vehicle is parked on a level surface and that the engine is cool. Gather all the tools and materials listed above to streamline the process.

Step 1: Remove the Front Bumper

To access the intercooler, you will need to remove the front bumper of your WRX. Follow these steps:

  • Open the hood and locate the screws securing the bumper to the fender.
  • Remove the screws using a socket or screwdriver.
  • Detach the clips holding the bumper in place along the top edge.
  • Carefully pull the bumper away from the vehicle, disconnecting any wiring harnesses for fog lights or other components.

Step 2: Remove the Stock Intercooler

With the bumper removed, you can now access the stock intercooler. Follow these steps to remove it:

  • Locate the bolts securing the stock intercooler to the engine.
  • Using the appropriate socket, remove the bolts and set them aside.
  • Disconnect the inlet and outlet hoses from the intercooler, being cautious of any residual coolant.
  • Once disconnected, carefully lift the stock intercooler out of the engine bay.

Step 3: Install the TurboXS Intercooler

Now it’s time to install the TurboXS intercooler. Follow these steps:

  • Position the TurboXS intercooler in the same location as the stock intercooler.
  • Secure the intercooler using the mounting brackets provided in the kit.
  • Reconnect the inlet and outlet hoses, ensuring they fit snugly and securely.
  • Use hose clamps to tighten the connections and prevent any leaks.

Step 4: Reinstall the Front Bumper

With the intercooler installed, it’s time to put the front bumper back on:

  • Carefully align the bumper back onto the vehicle.
  • Reconnect any wiring harnesses for fog lights or other components.
  • Secure the bumper with the screws and clips previously removed.
  • Double-check that everything is aligned properly and securely fastened.

Step 5: Final Checks and Testing

Before taking your WRX for a test drive, it’s crucial to perform some final checks:

  • Ensure all bolts and clamps are tightened to the manufacturer’s specifications.
  • Check for any signs of leaks around the intercooler and hoses.
  • Start the engine and let it idle for a few minutes, monitoring for any unusual sounds or issues.
  • Take the vehicle for a short test drive to ensure everything is functioning correctly.

Conclusion

Installing the TurboXS 2.5-inch intercooler on your WRX can significantly improve your vehicle’s performance. By following this step-by-step guide, you can complete the installation with confidence and enjoy the benefits of enhanced cooling efficiency and power. Always remember to perform regular maintenance checks and enjoy your upgraded WRX!