Step-by-step: Installing Cosworth Connecting Rods for Street and Track Use

Installing Cosworth connecting rods can enhance the performance of your engine, whether for street use or track racing. This step-by-step guide will walk you through the installation process, ensuring that you achieve optimal results.

Tools and Materials Needed

  • Cosworth connecting rods
  • Torque wrench
  • Socket set
  • Engine hoist
  • Clean cloths
  • Assembly lube
  • Crankshaft pulley tool
  • Oil for lubrication

Preparation Steps

Before starting the installation, ensure that you have a clean workspace and all necessary tools at hand. Follow these preparation steps:

  • Disconnect the battery to prevent any electrical issues.
  • Drain the engine oil to avoid spills.
  • Remove the engine from the vehicle if necessary for easier access.
  • Take off the oil pan and any components blocking access to the connecting rods.

Removing Old Connecting Rods

Once you have access to the connecting rods, follow these steps to remove the old ones:

  • Use the torque wrench to loosen the bolts holding the connecting rods in place.
  • Carefully lift the connecting rod from the crankshaft.
  • Repeat the process for all connecting rods.
  • Inspect the crankshaft and ensure it is free from damage and debris.

Installing Cosworth Connecting Rods

With the old rods removed, you can now install the new Cosworth connecting rods. Follow these steps:

  • Apply assembly lube to the bearings of the new connecting rods.
  • Align the connecting rod with the crankshaft and gently lower it into place.
  • Install the bolts and hand-tighten them first.
  • Use the torque wrench to tighten the bolts to the manufacturer’s specifications.

Final Steps

After installing the connecting rods, complete the following final steps:

  • Reinstall the oil pan and ensure all gaskets are sealed properly.
  • Refill the engine with oil and check for leaks.
  • Reinstall any components that were removed during the disassembly.
  • Reconnect the battery and perform a final check of all connections.

Testing the Installation

Once everything is reassembled, it’s crucial to test the installation:

  • Start the engine and listen for any unusual noises.
  • Check the oil pressure to ensure proper lubrication.
  • Take the vehicle for a short drive to monitor performance.
  • Inspect for leaks and ensure everything is functioning as expected.

Conclusion

Installing Cosworth connecting rods can significantly improve your engine’s performance for both street and track use. By following this step-by-step guide, you can ensure a successful installation and enjoy the benefits of enhanced power and reliability.