Step-by-step: Installing the Turbosmart Dual Port Bov on Your Brz Turbo Kit

Installing a Turbosmart Dual Port Blow-Off Valve (BOV) on your BRZ turbo kit can significantly enhance your vehicle’s performance. This guide will walk you through the process step-by-step to ensure a smooth installation.

Tools and Materials Needed

  • Turbosmart Dual Port BOV kit
  • Socket set
  • Wrenches
  • Phillips and flathead screwdrivers
  • Vacuum line
  • Hose clamps
  • Silicone grease
  • Rags

Preparation Steps

Before starting the installation, it’s essential to prepare your workspace and vehicle. Ensure that your car is parked on a level surface and the engine is cool.

Gather all the tools and materials listed above, and make sure you have enough space to work comfortably. It’s also a good idea to have the vehicle’s manual handy for reference.

Step 1: Remove the Stock BOV

Start by locating the stock BOV on your BRZ turbo kit. It is typically mounted on the intake pipe. Use the socket set to remove the bolts securing the BOV in place.

Disconnect any vacuum lines attached to the stock BOV. Be careful not to damage the lines as you remove them.

Step 2: Install the Turbosmart BOV

Take the Turbosmart Dual Port BOV out of the kit and apply a small amount of silicone grease to the O-ring. This will help create a better seal.

Position the BOV onto the intake pipe where the stock BOV was located. Align the mounting holes and secure it with the provided bolts. Tighten them evenly to ensure a secure fit.

Step 3: Connect the Vacuum Line

Next, you need to connect the vacuum line to the Turbosmart BOV. Use the appropriate size vacuum line from the kit and cut it to the required length. Ensure that the line is not too tight or too loose.

Attach one end of the vacuum line to the BOV and the other end to the designated vacuum source on your vehicle. Make sure the connections are secure.

Step 4: Recheck All Connections

Before you finish, double-check all your connections. Ensure that the BOV is securely mounted and that the vacuum line is properly attached without any leaks.

Inspect the area for any tools or materials you may have left behind to avoid any complications later.

Step 5: Test the Installation

Start your vehicle and let it idle for a few minutes. Listen for any unusual sounds that might indicate a leak or improper installation.

Take the car for a short test drive to ensure that the BOV is functioning correctly. You should hear the characteristic sound of the BOV releasing pressure when you shift gears.

Troubleshooting Common Issues

If you encounter issues during or after installation, consider the following troubleshooting tips:

  • Check for vacuum leaks in the lines.
  • Ensure the BOV is securely mounted and not vibrating.
  • Inspect the O-ring for any damage or improper seating.

Conclusion

Installing the Turbosmart Dual Port BOV on your BRZ turbo kit is a straightforward process that can enhance your vehicle’s performance. By following these steps carefully, you can ensure a successful installation and enjoy the benefits of improved boost control.