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The S2000 is a beloved sports car known for its high-revving engine and exceptional handling. For those looking to enhance its performance, installing a supercharger can provide a significant power boost. This article will guide you through the step-by-step installation of the Jackson Racing 9psi Supercharger Kit for the Honda S2000.
Tools and Materials Needed
- Jackson Racing 9psi Supercharger Kit
- Socket set
- Wrenches
- Torque wrench
- Flathead screwdriver
- Phillips screwdriver
- Ratchet extensions
- Zip ties
- Electrical tape
- Coolant
- Oil
- Shop towels
Preparation
Before beginning the installation, ensure the vehicle is parked on a flat surface and the engine is cool. Gather all tools and materials needed for the installation process. Disconnect the negative battery terminal to prevent any electrical issues during the installation.
Removing the Stock Components
Start by removing the stock intake system. This includes the air filter, intake tubing, and any associated clamps. Use a socket set and wrenches to detach components carefully.
Next, remove the stock throttle body. Disconnect the throttle position sensor and any vacuum lines attached to it. Use a torque wrench to remove the bolts securing the throttle body to the intake manifold.
Removing the Stock Crank Pulley
To install the supercharger, the stock crank pulley must be removed. Use a socket set to loosen the crank pulley bolt. It may be necessary to use a crank pulley holder tool to prevent the engine from rotating while you loosen the bolt. Once loose, remove the crank pulley and set it aside.
Installing the Jackson Racing Supercharger
Begin the installation by mounting the supercharger bracket to the engine. Use the provided bolts and a torque wrench to secure the bracket in place according to the specifications provided in the kit’s manual.
Next, install the supercharger onto the bracket. Ensure that it is aligned properly and secure it using the supplied hardware. Make sure all bolts are tightened to the specified torque settings.
Connecting the Intake and Throttle Body
After securing the supercharger, connect the intake tubing to the supercharger. Make sure to use the provided clamps to ensure a tight fit. Reinstall the throttle body onto the supercharger, ensuring that all gaskets are in place to prevent any air leaks.
Installing the Fuel System Components
The Jackson Racing kit includes a fuel management system that must be installed for proper operation. Begin by removing the stock fuel injectors from the fuel rail. Replace them with the high-flow injectors provided in the kit.
Next, install the fuel pressure regulator. Connect it to the fuel rail and ensure all connections are tight. Use zip ties to secure any loose wiring or hoses.
Connecting the Supercharger to the Engine
Connect the supercharger to the engine’s intake manifold. Ensure that all hoses and connections are secure. This includes vacuum lines and any electrical connections that were previously disconnected.
Installing the Intercooler
If your kit includes an intercooler, install it according to the manufacturer’s instructions. This typically involves mounting it in front of the radiator and connecting the necessary piping from the supercharger to the intercooler.
Final Steps
Once all components are installed, double-check all connections and ensure everything is secure. Refill the coolant system with the appropriate coolant and check the oil levels, adding oil if necessary.
Reconnect the negative battery terminal and start the engine. Allow it to idle for a few minutes and check for any leaks or issues. If everything looks good, take the car for a test drive to experience the added power of the supercharger.
Conclusion
Installing the Jackson Racing 9psi Supercharger Kit on your S2000 can significantly enhance its performance. By following these steps carefully, you can achieve a successful installation and enjoy the benefits of increased horsepower and torque.