Tig Welded Flex-a-lite Radiator: Cost, Installation Steps, and Power Gains on a Stock Subaru Wrx

The Subaru WRX is known for its performance and handling, but one area that can significantly enhance its capabilities is the cooling system. Upgrading to a TIG welded Flex-A-Lite radiator can provide better cooling efficiency, which is critical for maintaining optimal performance. In this article, we will discuss the cost, installation steps, and potential power gains associated with this upgrade.

Understanding the TIG Welded Flex-A-Lite Radiator

The Flex-A-Lite radiator is designed with performance in mind. Its TIG welded construction ensures durability and leak resistance, making it a reliable choice for high-performance applications. The design allows for improved airflow and cooling capacity, which is essential for turbocharged engines like those found in the Subaru WRX.

Cost of the TIG Welded Flex-A-Lite Radiator

The cost of upgrading to a TIG welded Flex-A-Lite radiator can vary based on several factors, including the retailer and any additional components needed for installation. On average, you can expect to pay between $400 and $600 for the radiator itself. However, additional costs may include:

  • Shipping fees
  • Installation tools
  • Coolant and other fluids
  • Labor costs if professional installation is chosen

When budgeting for this upgrade, it’s important to factor in these additional expenses to get a clear picture of the total investment required.

Installation Steps for the Flex-A-Lite Radiator

Installing a TIG welded Flex-A-Lite radiator in a Subaru WRX can be a straightforward process for those with basic mechanical skills. Below are the general steps to follow:

  • Gather Tools and Materials: Ensure you have all necessary tools, including wrenches, screwdrivers, and pliers. You will also need new coolant and possibly new hoses.
  • Remove the Old Radiator: Begin by draining the coolant from the existing radiator. Disconnect the hoses and electrical connections before unbolting the radiator from its mounts.
  • Prepare the New Radiator: Inspect the new Flex-A-Lite radiator for any shipping damage. Ensure all fittings are in place and ready for installation.
  • Install the New Radiator: Position the new radiator into the mounting brackets and secure it with bolts. Reconnect the hoses and electrical connections as per the manufacturer’s instructions.
  • Refill Coolant: Fill the new radiator with coolant, ensuring there are no air pockets. Follow the manufacturer’s recommendations for the type of coolant to use.
  • Test the System: Start the engine and allow it to reach operating temperature. Check for leaks and ensure that the cooling system is functioning properly.

Following these steps will help ensure a successful installation of your new radiator, leading to improved performance and reliability.

Potential Power Gains from Upgrading

One of the primary benefits of upgrading to a TIG welded Flex-A-Lite radiator is the potential for power gains. While the exact gains can vary based on other modifications and tuning, here are some general improvements you might expect:

  • Improved Cooling Efficiency: A better cooling system can help maintain optimal engine temperatures, preventing power loss due to overheating.
  • Increased Horsepower: By keeping the engine cool, you may notice a slight increase in horsepower, especially during high-performance driving conditions.
  • Enhanced Turbo Performance: For turbocharged WRX models, a more efficient radiator can lead to better turbo performance and response.

While the power gains may not be dramatic, the overall improvement in engine performance and reliability can be significant, making this upgrade worthwhile for many WRX owners.

Conclusion

Upgrading to a TIG welded Flex-A-Lite radiator is a valuable investment for Subaru WRX owners looking to enhance their vehicle’s performance. While the initial cost and installation may require careful consideration, the benefits of improved cooling efficiency and potential power gains make it a worthwhile upgrade. Whether you are a casual driver or a performance enthusiast, this radiator can help ensure your WRX operates at its best.