Table of Contents
The installation of Tomei headers on an S2000 can significantly enhance performance and sound. This guide will walk you through the process step-by-step, ensuring a smooth installation experience.
Tools and Materials Needed
- Tomei headers
- Socket set
- Torque wrench
- Ratchet and extensions
- Gasket scraper
- New gaskets
- Anti-seize compound
- Safety glasses
- Gloves
Preparation Steps
Before starting the installation, ensure that your workspace is clean and organized. Gather all tools and materials to avoid interruptions.
1. Safety First
Always wear safety glasses and gloves to protect yourself from debris and sharp edges during installation.
2. Disconnect the Battery
To prevent any electrical issues, disconnect the negative terminal of the battery before starting the installation.
Removing the Stock Headers
Follow these steps to remove the stock headers from your S2000.
1. Lift the Vehicle
Use a jack to lift the vehicle and secure it with jack stands. Ensure the car is stable before crawling underneath.
2. Remove Underbody Panels
If applicable, remove any underbody panels that may obstruct access to the headers.
3. Disconnect Exhaust Components
Unbolt the exhaust components connected to the stock headers. This may include the catalytic converter and mid-pipe.
4. Unbolt the Stock Headers
Using the socket set, carefully unbolt the stock headers from the engine. Keep track of the bolts for reinstallation.
Installing the Tomei Headers
Now that the stock headers are removed, follow these steps to install the Tomei headers.
1. Prepare the Surface
Use a gasket scraper to clean the surface where the new headers will be installed. Ensure there are no remnants of the old gasket.
2. Apply New Gaskets
Place new gaskets onto the engine surface, ensuring they align properly with the bolt holes.
3. Position the Tomei Headers
Carefully position the Tomei headers onto the gaskets. Align the bolt holes and ensure a snug fit.
4. Bolt the Headers in Place
Using the socket set, bolt the Tomei headers to the engine. Follow the manufacturer’s torque specifications to ensure a proper seal.
5. Reconnect Exhaust Components
Reconnect the exhaust components that were removed earlier, ensuring all connections are tight and secure.
Final Steps
After the installation, follow these final steps to complete the process.
1. Double-Check Connections
Before lowering the vehicle, double-check all connections and bolts for tightness.
2. Lower the Vehicle
Carefully lower the vehicle from the jack stands and remove the jack.
3. Reconnect the Battery
Reconnect the negative terminal of the battery and ensure it is secure.
4. Start the Engine
Start the engine and listen for any unusual sounds. Check for leaks around the headers and exhaust connections.
Tips for a Successful Installation
- Take your time and don’t rush the installation process.
- Have a friend assist you if possible, especially when lifting heavy components.
- Follow all manufacturer instructions carefully for best results.
- Keep a clean workspace to avoid losing small parts.
- Consider upgrading other exhaust components for optimal performance.
Conclusion
Installing Tomei headers on your S2000 can bring a new level of performance and enjoyment to your driving experience. By following this step-by-step guide, you can ensure a successful installation. Remember to always prioritize safety and take your time for the best results.