Troubleshooting Common Issues with the Aem 60mm Turbo Kit on the Gr86

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The AEM 60mm Turbo Kit has become a popular upgrade for the GR86, providing enhanced performance and driving experience. However, like any aftermarket modification, it can come with its own set of challenges. This article will guide you through troubleshooting common issues that may arise with the AEM 60mm Turbo Kit.

Understanding the AEM 60mm Turbo Kit

The AEM 60mm Turbo Kit is designed to boost the power output of the GR86 significantly. It includes a turbocharger, intercooler, and all necessary piping and hardware for installation. While it’s a robust kit, users may encounter some common problems during installation and operation.

Common Issues and Troubleshooting Steps

  • Boost Leaks: One of the most common issues is boost leaks, which can lead to reduced performance.
  • Fuel Delivery Problems: Insufficient fuel delivery can cause engine performance issues.
  • Turbo Lag: Experiencing turbo lag can be frustrating and may require tuning adjustments.
  • Overheating: Overheating can occur if the cooling system is not adequate for the added power.

Identifying Boost Leaks

Boost leaks can significantly affect the performance of your turbocharged engine. Here’s how to identify and fix them:

  • Perform a boost leak test using a smoke machine or compressed air.
  • Inspect all connections and hoses for signs of wear or damage.
  • Check the intercooler for any cracks or punctures.
  • Ensure that all clamps are tight and secure.

Troubleshooting Fuel Delivery Issues

Fuel delivery problems can hinder your GR86’s performance. Follow these steps to troubleshoot:

  • Check the fuel pump for proper operation.
  • Inspect fuel lines for kinks or blockages.
  • Verify that the fuel injectors are functioning correctly.
  • Consider upgrading to a higher-flow fuel pump if necessary.

Addressing Turbo Lag

Turbo lag can be frustrating for drivers looking for immediate throttle response. Here are some methods to minimize turbo lag:

  • Ensure the turbo is properly sized for your engine setup.
  • Adjust the tuning to optimize throttle response.
  • Consider a smaller turbo for quicker spool times.
  • Check for any exhaust restrictions that may affect turbo performance.

Preventing Overheating

Overheating can lead to severe engine damage. To prevent overheating issues, consider the following:

  • Upgrade the cooling system with a larger radiator.
  • Use high-quality coolant and ensure proper coolant levels.
  • Monitor engine temperatures with gauges.
  • Inspect the thermostat and water pump for proper operation.

Conclusion

While the AEM 60mm Turbo Kit can greatly enhance the performance of your GR86, it is essential to be aware of potential issues that may arise. By following the troubleshooting steps outlined in this article, you can ensure that your turbo setup runs smoothly and efficiently. Regular maintenance and attention to detail will help you enjoy the full benefits of your turbocharged GR86.