Upgrading Your Challenger with a 3.5l Borgwarner Turbo: Installation and Performance Expectations

Upgrading your Dodge Challenger with a 3.5L BorgWarner Turbo can significantly enhance its performance and driving experience. This article will guide you through the installation process and what performance expectations you can have after the upgrade.

Why Upgrade to a BorgWarner Turbo?

The 3.5L BorgWarner Turbo is known for its efficiency and power delivery. Here are some reasons why you might consider this upgrade:

  • Increased Horsepower: Expect a significant boost in horsepower, making your Challenger more powerful.
  • Improved Torque: Enhanced torque delivery improves acceleration and overall driving dynamics.
  • Better Fuel Efficiency: A turbocharger can improve fuel efficiency by allowing the engine to extract more energy from fuel.

Preparing for the Installation

Before starting the installation, ensure you have the right tools and parts. Here’s a checklist to help you prepare:

  • 3.5L BorgWarner Turbo kit
  • Basic hand tools (wrenches, sockets, etc.)
  • Torque wrench
  • Intercooler (if not included in the kit)
  • New gaskets and seals
  • Engine oil and coolant

Step-by-Step Installation Guide

1. Remove the Existing Components

Start by disconnecting the battery and removing any components that obstruct access to the engine. This includes:

  • Intake manifold
  • Exhaust manifold
  • Existing turbo (if applicable)

2. Install the Turbocharger

Once the old components are removed, install the BorgWarner Turbo using the provided hardware. Make sure to:

  • Align the turbocharger properly with the exhaust manifold.
  • Use new gaskets to prevent leaks.
  • Tighten all bolts to the manufacturer’s specifications using a torque wrench.

3. Connect the Intercooler and Piping

Install the intercooler and connect the piping from the turbo to the intake manifold. Ensure all connections are secure and leak-free. Check for:

  • Proper alignment of the intercooler.
  • Secure clamps on all piping connections.

4. Reinstall Components

Reinstall the intake manifold and any other components you removed earlier. Make sure to:

  • Double-check all connections and fittings.
  • Replace any old gaskets or seals as needed.

5. Final Checks

Before starting the engine, perform a final inspection:

  • Ensure all tools are removed from the engine bay.
  • Check fluid levels (oil and coolant).
  • Reconnect the battery.

Performance Expectations

After installing the 3.5L BorgWarner Turbo, you can expect noticeable improvements in your Challenger’s performance. Here’s what you might experience:

  • Acceleration: Improved throttle response and quicker acceleration times.
  • Top Speed: An increase in top speed due to the added power from the turbo.
  • Driving Experience: A more engaging and thrilling driving experience overall.

Maintenance Tips Post-Installation

To ensure your upgraded Challenger performs optimally, regular maintenance is essential. Here are some tips:

  • Regularly check and change engine oil.
  • Inspect the turbo for any signs of wear or damage.
  • Monitor boost levels to ensure the turbo is functioning correctly.

Conclusion

Upgrading your Dodge Challenger with a 3.5L BorgWarner Turbo can transform your driving experience, offering enhanced power and efficiency. By following the installation steps carefully and maintaining your vehicle, you can enjoy the benefits of this upgrade for years to come.