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The Honda Civic Type R is known for its performance and agility, but for enthusiasts looking to push the limits, upgrading the turbocharger can yield significant power gains. In this article, we will focus on installing the Mitsubishi TD04HL-19T turbocharger, which can help achieve an impressive 60 horsepower increase. This guide will take you through the necessary steps to complete the installation successfully.
Understanding the Mitsubishi TD04HL-19T Turbocharger
The Mitsubishi TD04HL-19T is a popular choice among Honda enthusiasts due to its efficiency and performance characteristics. Here are some key features:
- Compact design for easy installation.
- High boost pressure capabilities.
- Improved spool time for quicker throttle response.
Tools and Materials Needed
Before starting the installation, gather the following tools and materials:
- Socket set (including 10mm, 12mm, 14mm, and 17mm sockets)
- Torque wrench
- Flathead and Phillips screwdrivers
- Intercooler piping kit
- Oil feed and return lines
- Gaskets for turbo and manifold
- New turbocharger (Mitsubishi TD04HL-19T)
- Wastegate actuator (if not included)
- Engine oil
Step-by-Step Installation Process
Step 1: Prepare the Vehicle
Start by parking your Civic Type R on a flat surface and disconnecting the battery. This will ensure safety while working on the electrical components.
Step 2: Remove the Existing Turbocharger
To remove the current turbocharger, follow these steps:
- Remove the air intake duct and filter.
- Disconnect the intercooler piping.
- Unbolt the existing turbo from the manifold.
- Disconnect the oil feed and return lines.
- Carefully remove the turbocharger from the engine bay.
Step 3: Install the Mitsubishi TD04HL-19T Turbocharger
Once the old turbo is removed, it’s time to install the new Mitsubishi TD04HL-19T:
- Position the new turbo in place and secure it to the manifold using the appropriate bolts.
- Connect the oil feed line to the turbo, ensuring a tight seal.
- Attach the oil return line.
- Connect the wastegate actuator, if applicable.
- Reinstall the intercooler piping and air intake duct.
Step 4: Check All Connections
Before starting the engine, double-check all connections and ensure everything is secure. Pay special attention to the oil lines and intercooler connections to prevent leaks.
Step 5: Reconnect the Battery and Start the Engine
Reconnect the battery and start the engine. Allow it to idle for a few minutes while checking for any leaks or unusual noises. If everything looks good, take the car for a test drive.
Tuning Your Civic Type R
After installing the TD04HL-19T turbocharger, it is crucial to tune your vehicle to maximize performance and ensure engine safety. Here are some tuning options:
- ECU remapping to adjust fuel and ignition timing.
- Upgrading the fuel system to support increased horsepower.
- Installing a performance exhaust system for better airflow.
Conclusion
Upgrading your Civic Type R with a Mitsubishi TD04HL-19T turbocharger can lead to significant performance improvements. By following this installation guide and tuning your vehicle properly, you can achieve the desired 60 horsepower gains and enjoy a thrilling driving experience. Always remember to consult with a professional if you’re unsure about any steps in the process.