Upgrading Your Wrangler Regear to Support 35-inch Tires and Beyond

Upgrading your Jeep Wrangler to support larger tires, such as 35-inch tires, is a popular modification among off-road enthusiasts. However, this upgrade often necessitates a regear of your differentials to maintain optimal performance and fuel efficiency. In this article, we will explore the reasons for regearing, the process involved, and the benefits of making this critical adjustment.

Why Regear Your Wrangler?

When you increase the size of your tires, your vehicle’s gearing is affected. Larger tires alter the overall gear ratio, which can lead to various performance issues. Here are some reasons why regearing is essential:

  • Power Loss: Larger tires require more power to turn, which can result in sluggish acceleration.
  • Fuel Efficiency: Incorrect gearing can lead to decreased fuel efficiency due to increased engine strain.
  • Transmission Strain: The added load can stress your transmission, potentially leading to premature wear.
  • Speedometer Inaccuracy: An increase in tire size affects your speedometer readings, leading to inaccurate speed measurements.

Understanding Gear Ratios

Gear ratios are the relationship between the number of teeth on the ring gear and the number of teeth on the pinion gear. For example, a gear ratio of 4.10:1 means that the pinion gear must turn 4.1 times to make one complete turn of the ring gear. When you upgrade to larger tires, you may need to adjust your gear ratio to compensate for the increased size.

Calculating the Ideal Gear Ratio

To determine the ideal gear ratio for your Wrangler after installing 35-inch tires, you can use the following formula:

  • Current Gear Ratio: Note your existing gear ratio (e.g., 3.73:1).
  • Tire Size Increase: Calculate the percentage increase in tire diameter. For example, if you are upgrading from 31-inch to 35-inch tires, the increase is approximately 12.9%.
  • New Gear Ratio: Multiply your current gear ratio by the percentage increase. Adjust accordingly to find the new ratio that will work best with your larger tires.

Choosing the Right Gear Ratio

When selecting a new gear ratio, it is crucial to consider your driving style and the primary use of your Wrangler. Here are some common gear ratios recommended for 35-inch tires:

  • 4.10:1: Suitable for mild off-roading and daily driving.
  • 4.56:1: Ideal for moderate off-roading and maintaining power during towing.
  • 4.88:1: Best for heavy off-roading and maximizing torque for steep climbs.

The Regearing Process

Regearing your Wrangler can be a complex process, and it’s often best left to professionals. However, if you are experienced with automotive work, here are the general steps involved:

  • Remove Differential Covers: Start by taking off the covers of both front and rear differentials.
  • Drain Gear Oil: Drain the existing gear oil to prepare for the regear.
  • Remove Old Gears: Carefully remove the old ring and pinion gears along with any shims.
  • Install New Gears: Install the new gears according to the specifications of your chosen gear ratio.
  • Adjust Backlash: Ensure the backlash is set correctly for optimal performance.
  • Reassemble Differentials: Put everything back together and refill with fresh gear oil.

Benefits of Regearing

Regearing your Wrangler after upgrading to larger tires offers several significant benefits:

  • Improved Performance: You will experience better acceleration and throttle response.
  • Enhanced Fuel Economy: Proper gearing can lead to improved fuel efficiency, saving you money at the pump.
  • Better Towing Capability: If you tow with your Wrangler, regearing will enhance your towing capacity.
  • Accurate Speed Readings: Your speedometer will provide accurate readings, helping you avoid speeding tickets.

Conclusion

Upgrading to 35-inch tires on your Jeep Wrangler is an exciting modification that enhances your off-road capabilities. However, it is crucial to regear your differentials to ensure optimal performance and longevity of your vehicle. By understanding the importance of gear ratios and following the proper regearing process, you can enjoy the full benefits of your new tires while maintaining the driving experience you love.